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Digital factory solutions for the PCBA industry
Provide the PCBA industry with a digital factory solution service kit of "digital application + intelligent equipment + intelligent IoT", which can match product components for head, waist and tail customers on demand
1 minute to understand
COSMOPlat PCBA industry practice
Lighthouse demonstration
Industrial chain resource collaboration based on industrial Internet
Product reliability prediction based on acceleration models
Virtual IE engineer based on artificial intelligence technology
Industry background
Market demand upgrades
Factory production has gradually shifted from large batches and standardization to small batches and multiple varieties
Industrial technology innovation
With the development of downstream industries such as consumer electronics and automotive electronics, the requirements for PCBA innovation are constantly improving
Dual carbon and sustainable development
Carbon neutrality is an international trend, and the industry has begun to promote new environmental standards and pay attention to recycling
Enterprise pain points
Products & Solutions
Lighthouse Factory Consulting
With mass customization at its core, the deployment of a scalable digital platform enabled end-to-end connectivity across the entire value chain, lighting up 7 lighthouses (including 1 sustainable lighthouse).
Factory planning
Plant Twin & Simulation:
The digital twin is highly integrated with discrete event simulation, and high-fidelity simulation scenarios can realize drag-and-drop configuration, visualization process, parametric tuning, and intelligent decision-making
Process design
Smart IE Engineer:
Solve the problems of inconsistent multi-factory process, complex preparation of process instructions, changes in production line personnel, inability to quickly switch between station tasks and process instructions, and low line balance.
Scheduled scheduling
Advanced Scheduling APS:
Solve the problems of relying on manual experience for planning and scheduling, failure to achieve delivery priority for order splitting/merging, capacity bottlenecks, multi-process collaboration, and linkage of orders, materials, and trial production
Production jobs
PCBA MES/MOM Kit:
With MES as the core of the production operation management system, the data and instructions of each system are connected and interacted in real time, breaking the information silo and forming a full-link data management
Supply chain collaboration
Cloud Factory Interconnection Platform:
Solve the problems of insufficient R&D capabilities of suppliers, many factory reserves, uncontrollable risks of long procurement cycles, personalized small batch needs of customers, and difficult delivery guarantees
Smart operations
The production control tower is managed in a hierarchical manner to achieve collaborative scheduling
Digital workshop
It includes multiple scenario-based advantageous solutions such as intelligent production line, AOI intelligent detection, warehousing and logistics automation
5G Fully Connected Factory
Perception, positioning, and connection: 5G connectivity enables factory services to be upgraded, such as visual quality inspection, remote control and other 5G scenarios, improving operation efficiency and processes, and reducing labor and material costs in factories
User value
Industry best practices
PCBA's first lighthouse factory best practices empower the digital transformation of factories.
Digital and intelligent operation
Planning can be coordinated, materials can be controlled, production can be tracked, quality can be traced, and after-sales support can be supported.
Support Smart IoT of the plant
Connect SMT, DIP and other production process equipment and production data, combined with intelligent AOI and intelligent warehousing.